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High-Strength Dual-Phase Steel

Duplex Steel 2205 (UNS S31803 / S32205)

Duplex stainless steel features a balanced microstructure of both austenitic and ferritic grains, providing a unique combination of high strength and exceptional corrosion resistance. Designed to solve the failure points of standard 300-series steels, Duplex is the premier choice for high-pressure environments and aggressive chemical processing.

Double the Yield Strength
SCC Immunity
Marine & Offshore Optimized
Metallurgical Superiority

By utilizing a 22% Chromium and 5% Nickel composition, Duplex 2205 offers significantly higher resistance to localized corrosion—such as pitting and crevice attack—than Grade 316L. Its high mechanical strength allows for thinner wall thicknesses and overall weight reduction in complex structural designs.

  • Elite Stress Corrosion Cracking Resistance
  • High Energy Absorption
  • Lower Thermal Expansion than SS 316

Duplex Steel Technical Specifications

Grade Cr (Chromium) Ni (Nickel) Mo (Molybdenum) N (Nitrogen) C (Carbon) Mn (Manganese) Si (Silicon) P (Phosphorus) S (Sulfur)
Duplex 2205 (S32205) 22.0 - 23.0 4.5 - 6.5 3.0 - 3.5 0.14 - 0.20 0.030 max 2.00 max 1.00 max 0.030 0.020
Lean Duplex 2101 (S32101) 21.0 - 22.0 1.35 - 1.70 0.1 - 0.8 0.20 - 0.25 0.040 max 4.0 - 6.0 1.00 max 0.040 0.030
Grade Tensile Strength (MPa) Yield Strength (0.2% Offset MPa) Elongation (%) Hardness (Brinell / HRC) PREN Value Density (kg/m³)
Duplex 2205 620 min 450 min 25% min 293 max / 31 HRC 34 - 36 7800
Lean Duplex 2101 650 min 450 min 30% min 290 max / 30 HRC 26 - 28 7700

DUPLEX STEEL (2205) PRODUCT PORTFOLIO

Duplex Steel 2205 Pipes and Tubes High-Pressure Seawater Piping

Duplex Steel Pipes & Tubes

High-strength seamless and welded pipes engineered for superior resistance to chloride stress corrosion cracking (SCC). Duplex 2205 provides double the mechanical strength of austenitic steels, making it the standard for offshore flowlines and chemical processing.

Size Range: 1/2" NB to 24" NB
Schedule: SCH 10S, 40S, 80S, 160, XXS
Standards: ASTM A790, A789, A928
Grades: UNS S31803, S32205 (2205)
Duplex Steel Buttweld and Forged Fittings SCC Resistant Connectors

Duplex Steel Pipe Fittings

A complete range of buttweld and high-pressure forged fittings. These components maintain the critical 50/50 phase balance of austenite and ferrite, ensuring uniform corrosion resistance throughout the piping system.

Buttweld: Elbows, Tees, Reducers (A815)
Forged: 3000#, 6000#, 9000# (A182)
Ends: Socket Weld, NPT, Bevelled
Standards: ASME B16.9, B16.11, MSS-SP-75
Duplex Steel Sheet and Plate Weight-Saving Structural Plate

Duplex Steel Sheet & Plate

High-yield flat products used for fabricating pressure vessels, cargo tanks for chemical tankers, and structural components in bridges where high strength and corrosion resistance are required to reduce section thickness.

Thickness: 0.5mm to 100mm
Width: 1000mm to 3000mm
Finish: No.1, 2B, HRAP
Standards: ASTM A240 / ASME SA240
Duplex Steel Flanges Offshore Grade Sealing

Duplex Steel Flanges

Forged flanges designed for extreme durability in seawater intake and chemical discharge lines. Duplex flanges offer high resistance to erosion-corrosion and pitting in aggressive environments.

Types: WNRF, SORF, BLRF, Spectacle Blind
Class: 150# to 2500# / PN10 to PN160
Standards: ASME B16.5, DIN 2633, EN 1092-1
Forging: ASTM A182 F51 / F60
Duplex Steel Round Bars High-Strength Shafting

Duplex Steel Round Bars

Machining-quality bars used for pump shafts, fasteners, and boat shafts. Offers excellent fatigue strength and impact resistance even at sub-zero temperatures.

Diameter: 5mm to 500mm
Condition: Bright, Black, Centerless Ground
Standards: ASTM A276, A479
Tolerance: h8, h9, h11

Key Features

  • Dual-Phase Microstructure: A balanced 50/50 mix of austenite and ferrite grains provides the high strength of ferritic steel with the superior corrosion resistance of austenitic steel in a single material.
  • Double the Yield Strength: Duplex 2205 offers twice the mechanical strength of standard 316L stainless steel, allowing for significant weight reduction through thinner wall designs without sacrificing safety.
  • Immunity to Stress Corrosion Cracking (SCC): Highly resistant to chloride-induced stress corrosion cracking, a common failure mode in standard stainless steels used in hot, salt-laden environments.
  • Superior Pitting & Crevice Resistance: The high Chromium, Molybdenum, and Nitrogen content ensures elite performance in stagnant seawater and aggressive chemical solutions (PREN 34-36).

Industrial Applications

01
Marine & Offshore: Seawater piping systems, subsea flowlines, ship hulls, and offshore platforms.
02
Chemical Processing: Pressure vessels, heat exchangers, and tanks for organic and inorganic acids.
03
Oil & Gas Production: Downhole production tubing, gathering lines, and sour gas handling equipment.
04
Desalination Plants: High-pressure intake systems and evaporation vessels for brine handling.
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